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1.0 DIAGNOSTIC CAPABILITIES
DIAGNOSTIC TOOLSET OVERVIEW
The Diagnostic Toolset consists of a hand-held Tester and attachments, which allows the
use of one tool for many diagnostic applications. The Toolset is designed so that future
diagnostic applications can easily be incorporated into the existing Toolset.
The diagnostic capabilities of the Toolset components are described in this section. A
description of the hardware related to each component is included in the following
sections.
THE TESTER
The Tester is used by professional technicians as an aid in diagnosing and repairing
automotive electrical and electronic systems. It is designed to test Electronic Control
Modules (ECMs) and Electronic Control Units (ECUs) for brake, body, and chassis
systems, and their associated sensors, actuators, and cable harnesses.
Capable of operating either as a stand-alone tool or as the control unit for the Diagnostic
Toolset, the Tester employs plug-in program cards or cartridges, and can be adapted to
operate with virtually all electronic systems—from the simplest to the most complex.
The Tester supports diagnosis of electronic systems on many makes of vehicles in addition
to Toyota and Lexus.
The Autoprobe supplied with the Tester Kit provides additional troubleshooting
capabilities. The Autoprobe is used as a smart digital voltmeter (DVM) to monitor input/
output signals between the ECM/ECU and sensors and actuators, in addition to use as a
probe for the oscilloscope function.
When the program card is installed and the Tester is connected to a vehicle’s Data Link
Connector (DLC), the following diagnostic functions are available:
• Display ECM/ECU Data List parameters.
• Display stored trouble codes and descriptions.
• Display sensor operation data.
• Display actuator control data.
• Display ON/OFF status of switch signals.
• Test feed-back systems such as the O2 sensor.
• Command clearing of some ECM/ECU trouble codes.
• Troubleshoot using the Autoprobe.
• Troubleshoot intermittent problems with Snapshot mode.
• Print test results to provide a permanent record.
The Tester hardware components are described in Section 2.0 Tester Kit Components on
page 13.
- MTS 3100 1
- Mastertech 1
- Toyota/Lexus 1
- 1989-2004 1
- Vetronix Corporation 2
- CAUTIONS, NOTICES, HINTS: 3
- OPERATING PRECAUTIONS 4
- FOREWORD 5
- Table of Contents 7
- 1.0 THE DIAGNOSTIC TOOLSET 13
- OPERATOR'S MANUALS 13
- FCC COMPLIANCE 14
- WARRANTY AND REPAIR 16
- VETRONIX SERVICE CENTERS 17
- SERVICE 17
- RESPONSIBLE AREA 17
- North America 18
- Great Britain 19
- 1.0 DIAGNOSTIC CAPABILITIES 21
- 2.0 TESTER KIT COMPONENTS 25
- TESTER FEATURES 26
- PROGRAM CARDS AND CARTRIDGES 27
- PROGRAM CARDS 27
- I/O CARTRIDGES 27
- KEYBOARD 28
- TESTER KEY FUNCTIONS 29
- DATA LINK CONNECTOR AND CABLE 31
- POWER SOURCES 31
- BATTERY BACKED OPERATION 31
- BATTERY BACKED MEMORY 31
- AUTOPROBE 33
- INSTRUMENTATION PORT 33
- REMOTE HOST COMPUTER 34
- TESTER CHARACTERISTICS 35
- AUTOPROBE CHARACTERISTICS 36
- 3.0 OBD AND OBD II COMPONENTS 37
- OBD II COMPONENTS 38
- INTERFACE 39
- NVH ANALYZER CHARACTERISTICS 40
- BREAK-OUT BOX COMPONENTS 41
- BREAK-OUT BOX CHARACTERISTICS 42
- 1.0 ACTIVATING THE BATTERY 43
- BACKED MEMORY 43
- 2.0 GETTING STARTED 44
- INSTALL CABLES AND ADAPTERS 46
- POWERING THE TESTER 47
- TURNING THE TESTER ON AND OFF 48
- POWER-UP DISPLAY 48
- HELP SCREENS 49
- 3.0 USING THE SETUP MODE 50
- PRINTER SELECT 51
- UNIT CONVERSION 51
- DATABASE SELECT 52
- BACKLIGHT SET 53
- E-OBDII HELP SELECTION 53
- SELF-TESTS 54
- SELF-TEST MENU 55
- DISPLAY/LED 55
- DATA LINK 57
- CONNECTOR METAL 58
- RS232 PORT 60
- INSTRUMENTATION 60
- OSCILLOSCOPE FUNCTIONS 61
- 5.0 FINISHING UP 62
- 6.0 BATTERY CHARGING AND 63
- REPLACEMENT 63
- CHARGING THE BATTERY PACK 64
- REMOVING THE BATTERY PACK 65
- LITHIUM BATTERY 66
- USE SCREWDRIVER 67
- TO REMOVE 67
- PLASTIC COVER 67
- LITHIUM 67
- A. UNDERSTANDING RS232 70
- COMMUNICATIONS 70
- RS232 SOCKET ON TESTER 71
- PIN 1 PIN 10 71
- Error message is displayed 72
- DC POWER CABLE PLUG 74
- C. GLOSSARY AND ABBREVIATIONS 75
- 64 TESTER 76
- 3.0 OBD/M-OBD MENU 81
- 4.0 M-OBD FUNCTIONS 82
- REPAIR CONFIRM 91
- TRIGGER POINT 100
- USER DATA 101
- WIRELESS REGISTRATION 101
- SYSTEM CHECK 102
- EVAP SYS CHECK 103
- LEVII SYS CHECK 103
- FUEL CONSUMPTION 103
- RESET MEMORY 104
- MONITOR INFO 105
- CHECK MODE 106
- 5.0 DIAGNOSTIC CODES (ALL) 107
- NORMAL MODE 109
- CLEAR AIRBAG CODES 110
- 6.0 OBD ENGINE MENU 111
- DATA LIST 112
- LED/LIST MODE 113
- BAR GRAPH MODE 114
- LINE GRAPH MODE 115
- STRIP CHART MODE 116
- SNAPSHOT MODE 117
- MANUAL SNAPSHOT 118
- CODES SNAPSHOT 120
- REPLAY SNAPSHOT 122
- FUEL CONSUMPTION MENU 124
- MANUAL SNAPSHOT MODE 127
- REPLAY SNAPSHOT MODE 127
- TRIGGER POINT MODE 127
- 7.0 AIR SUSPENSION 128
- 7.1 OBD AIR SUSPENSION 129
- HEIGHT SIMULATION 130
- 7.2 M-OBD AIR SUSPENSION 131
- 8.0 ABS 132
- 8.1 OBD ABS CODES 133
- 8.2 M-OBD ABS 134
- ADJUSTMENT 135
- SIGNAL CHECK 135
- 9.0 IMMOBILISER 136
- 9.1 OBD IMMOBILISER CODES 137
- KEY CODE UTILITY 138
- ID UTILITY 139
- 10.0 STEERING LOCK 140
- 11.1 OBD CCS DTC INFO 142
- 11.2 M-OBD CCS 143
- 12.0 LASER CRUISE 144
- 13.0 AIR CONDITIONING 145
- ACTIVE KEYS 146
- 13.2 M-OBD AIR CONDITIONING 147
- 14.0 TRACTION CONTROL 148
- 15.0 ECT 149
- 15.1 CAN ECT 150
- 16.0 AIRBAG 151
- 16.1 OBD AIRBAG 152
- 16.2 SIDE AIRBAG 154
- 16.3 M-OBD AIRBAG/SRS 155
- 17.0 PRE-COLLISION SAFETY 156
- 18.0 BODY 157
- 19.0 GATEWAY 158
- 20.0 BODY NUMBER 2 159
- 21.0 BODY NUMBER 3 160
- 22.0 BODY NUMBER 4 161
- 23.0 BODY NUMBER 5 162
- 24.0 HYBRID VEHICLE ECU 163
- 25.0 HYBRID VEHICLE BATTERY 164
- WIRELESS REGISTRATION AND 166
- WIRELESS DIAGNOSIS 166
- 27.0 SMART KEY 167
- 28.0 CLEARANCE SONAR 168
- 29.0 EHPS 169
- 30.0 EMPS (ELECTRIC MOTOR 170
- ASSISTED POWER STEERING) 170
- 31.0 POWER SOURCE CONTROL 171
- 32.0 KDSS 172
- 33.0 RAIN SENSOR 173
- 34.0 T/M CONTROL 174
- 35.0 STEERING PAD 175
- RR-DOOR) 176
- REAR-SEAT SWITCH 177
- 38.0 SLIDE-ROOF 178
- 39.0 TILT AND TELESCOPIC 179
- 40.0 METER 180
- 41.0 COMBINATION SWITCH 181
- SUSPENSION) 183
- 44.0 EV (ELECTRIC VEHICLE) 184
- 45.0 BATTERY 185
- BATTERY DISCHARGE 186
- DISCHARGE FREEZE 186
- 46.0 SEQUENTIAL MT 187
- 48.0 RTRCTBL HARDTOP 189
- 49.1 OBD EMS CODES 191
- 49.2 M-OBD EMS 192
- 50.0 WIPER 193
- STEERING) 194
- STEER SENS INIT 195
- 53.0 OCCUPANT DETECT 196
- 54.0 AUTOPROBE 197
- FREQUENCY 198
- DUTY CYCLE 198
- OSCILLOSCOPE 199
- DISPLAY CONTROL 199
- TRIGGER CONTROL 200
- POP-UP MENU FUNCTIONS 201
- 55.0 O2S/RPM CHECK 205
- 56.0 SNAPSHOT REVIEW 206
- DATA DISPLAY 207
- 57.0 ECU REPROGRAMMING 208
- 1.0 GETTING READY 209
- 2.0 FUNCTION AND VEHICLE 210
- SELECTION 210
- SELECTING THE VEHICLE 211
- MODEL YEAR SELECT SCREEN 211
- MODEL SCREEN 211
- VEHICLE SELECT SCREEN(S) 212
- VEHICLE CONFIRMATION SCREEN 212
- CAUTION! 213
- 3.0 NVH MAIN MENU 214
- 4.0 NVH DISPLAYS 215
- CHANGE GEAR POSITION 216
- SPECIAL DIAGNOSTIC CONDITIONS 217
- OVERLAP CONDITION 217
- A-WEIGHTED MODE 218
- CALCULATED SPEED 218
- AVERAGE MODE 218
- 5.0 PAUSE MODE 222
- 6.0 DATA RECORD 224
- 7.0 REVIEW OLD DATA 225
- 216 BREAK-OUT BOX 228
- BREAK-OUT BOX 228
- BRAND SELECTION 230
- SYSTEM SELECTION 231
- CONNECTOR SCREEN 232
- THE BREAK-OUT BOX MAIN MENU 232
- 3.0 DATA LIST MODE 233
- 4.0 CUSTOM DATA MODE 238
- 5.0 USING THE SNAPSHOT MODE 239
- SNAPSHOT CAPTURE AND DISPLAY 240
- DATA CAPTURE PHASE 240
- SNAPSHOT SAVE 241
- DATA DISPLAY PHASE 241
- SNAPSHOT REPLAY 242
- FUNCTION 244
- 7.0 FUEL CONSUMPTION MENU 245
- DATA LIST MODE 247
- PARAMETER DEFINITION 247
- 8.0 EXTENDED FUNCTIONS 249
- MONITOR OUTPUTS 250
- CALIBRATION 251
- BREAK-OUT BOX SELF-TEST 252
- REPLACING THE NICAD BATTERIES 253
- ATTENTION! 253
- 9.0 BREAK-OUT BOX BATTERY 254
- CHARGING AND REPLACEMENT 254
- 2.0 FUNCTION SELECTION 256
- 3.0 ENHANCED OBD II 257
- DATA LIST SELECTION 258
- PARAMETER INFORMATION 259
- CUSTOM LIST MODE 263
- DTC INFO MENU 265
- HISTORY CODES 266
- PENDING CODES 267
- CLEAR CODES 268
- REPAIR CONFIRMATION 269
- ROAD TEST 270
- CONFIRMATION 270
- ACTIVE TEST 271
- ACTIVE TEST DATA LIST 272
- SNAPSHOT 273
- MONITOR STATUS 285
- 4.0 CARB OBD II 287
- ANY DTC TRIGGER 299
- FREEZE DATA 303
- CLEAR DIAGNOSTIC INFORMATION 304
- READINESS TESTS 306
- ADVANCED OBD II FUNCTIONS 307
- EVAP LEAK TEST 308
- INFORMATION 309
- CALIBRATION ID 310
- CAL VERIFICATION 310
- CHARACTER STATUS 312
- PARAMETER TOLERANCE 312
- 1.0 INTRODUCTION 313
- 2.0 OPERATING PRECAUTIONS 314
- 3.0 BASIC OPERATING PROCEDURE 315
- 304 CUSTOMIZE FUNCTION 316
- TESTER SETUP 316
- POWER-UP 317
- MODEL YEAR SELECTION SCREEN 318
- MODEL SELECTION SCREEN 318
- CONNECTION VERIFICATION 320
- SELECTING A FUNCTION 320
- INDIVIDUAL CHANGE 321
- ITEM SELECTION 322
- VEHICLE COMMUNICATION 322
- SETTING SELECTION 322
- CUSTOMIZE SUCCESSFUL 323
- ALL ORIGINAL SETTINGS 324
- FINISHING UP 325
- 1.0 OPERATING PRECAUTIONS 327
- 2.0 PXA-1000 GAS ANALYZER 328
- DESCRIPTION 328
- INFORMATION ON GAS ANALYZER 329
- 318 GAS ANALYZER 330
- 3.0 SETTING UP THE EQUIPMENT 331
- WARNING! 333
- Equipment List 335
- 4.0 VEHICLE AND FUNCTION 340
- 5.0 GAS ANALYSIS MODE 343
- Gas Analyzer Warm-Up 344
- Warm-Up Bypass 344
- Phase Calculation 346
- Bar Graph Mode 348
- Line Graph Mode 348
- Strip Chart Mode 349
- 6.0 GAS ANALYZER MAINTENANCE 355
- PROCEDURES 356
- DRAIN FILTER 357
- REMOVABLE 359
- AIR FILTER 359
- MAINTENANCE SCHEDULE 360
- ZEROING O2S (OXYGEN) SENSOR 360
- LEAK TEST 361
- "O" RING 362
- INSTALLING NOx SENSOR 363
- GAS ANALYZER CALIBRATION 364
- Single-Point Calibration 365
- Calibration Verification 365
- GLOSSARY 366
- 7.0 DATA LIST PARAMETER 367
- AIR/FUEL RATIO (AFR) 368
- APPENDICES 369
- HAVING A PROBLEM 370
- SYMPTOMS 372
- 5. NOx readings are erratic 373
- 6. Leak Test fails 373
- 7. Locks up 373
- B. QUESTIONS MOST FREQUENTLY 374
- C. GAS ANALYZER SPARE PARTS 376
- VETRONIX 377
- PART NO 377
- SOLD IN UNITS 377
- E. TECHNICAL SPECIFICATIONS 378
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